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Fast Turnaround

Full Color Printing

Free Design Support

Free Shipping

Floor Display

Custom gift boxes add elegance and personalization to any present, making every occasion special. Designed with premium materials and stylish finishes, these boxes enhance the unboxing experience. Ideal for corporate gifts, weddings, and special events, they offer durability, customization, and a luxurious touch, leaving a lasting impression on recipients.

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Mailer Boxes Are Ideal for Direct-to-Consumer Shipping

Our mailer boxes are designed specifically for parcel and courier delivery. These mailer shipping boxes meet standard shipping dimensions and carrier guidelines. They protect your products without the need for any secondary packaging. These corrugated mailer boxes are ideal for subscription boxes, PR boxes, ecommerce business, apparel, and other retail items.

Custom Mailer Boxes Reduce Product Damage During Transit

Elite custom mailer boxes have a rigid structure that absorbs shocks and protects products from external damage. Their tuck flaps prevent the box from opening during shipping. We create mailer boxes with inserts that provide extra protection for your products and minimize internal product movement. We use sturdy materials to manufacture custom printed mailer boxes that maintain structural integrity across long-distance deliveries.

Our Lightweight Custom Mailer Boxes Lower Shipping Costs

We manufacture branded mailer boxes using lightweight corrugated materials, which reduce shipping costs. Lightweight materials do not mean the boxes are not sturdy; we design custom mailer boxes in a professional manner that maintains structural strength and durability. This lowers logistics costs for bulk shipments and makes them ideal for e-commerce fulfillment.

Custom Printed Mailer Boxes Improve Unboxing Experience

Our custom printed mailer boxes enhance the unboxing experience. When customers receive products in these boxes they often share the unboxing on social media which helps increase sales. A smooth opening experience improves customer satisfaction and makes customers happy.

How Our Mailer Boxes Improve Product Presentation for Online Stores

Our custom mailer boxes improve product presentation for online stores because they are high quality and cost effective. Getting high quality boxes or packaging is not easy but Elite Custom Boxes makes it easy. We create these mailer boxes with premium coatings and finishes to make the box stand out from the competition. Consistent branding is important for every business and this can be achieved by using our high quality printing.

How Our Packaging Solutions Support Growing E-Commerce Brands

At Elite we accept both small and bulk orders. We provide affordable and cost effective pricing for increasing order volumes. Our fast turnaround allows businesses of all sizes to receive their boxes on time. We also offer free design support and shipping across the USA. With our sustainable packaging options brands can order eco friendly custom printed mailer boxes. With years of experience we can produce shipping mailer boxes for every industry from gifting to retail.

Customization Options for Custom Mailer Boxes

With our wide range of customization options you can customize your mailer box according to your product or brand needs. Order in any size material finishes and other options such as custom inserts.

Custom Sizes and Dimensions

Our personalized mailer boxes are fully customizable in terms of size. You can order them for a single product or multiple products. With our optimized dimensions you can reduce shipping costs.

Material Options

We offer two types of materials for manufacturing mailer boxes: white and brown. White material allows high quality printing for vibrant designs while brown material is eco friendly and ideal for minimal designs.

Printing Options

With our full color printing you can print your brand logo company colors and artwork on both the inside and outside. We provide consistent color accuracy to ensure your mailer box design prints correctly.

Finishing Options

We offer various finish options such as:

  • Matte or gloss
  • Spot UV
  • Embossing or debossing
  • Foil stamping

Custom Inserts

We also provide box inserts for mailer boxes to add cushioning layers for fragile items which help eliminate movement and damage during transit.

Size Custom Sizes
Material Corrugated Cardboard
Material Thickness E-Flute
Technical Structure Roll End Tuck Front with Dust Flaps (RETF)
Printing CMYK, Pantone
Coatings Varnish, Lamination
Finishing Gloss, Matte, Soft Touch, Spot Gloss UV, Embossing, Debossing, Foil Stamping
Add-ons Custom Inserts, Window Patching
Sampling Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround Time 8 to 10 Business Days
Shipping 2 to 3 Business Days

What are mailer boxes?

Mailer boxes are sturdy, self-locking boxes made from corrugated cardboard, designed for shipping products directly to customers. They provide protection and a great unboxing experience.

What is the minimum order quantity (MOQ)?

We offer low MOQs to support businesses of all sizes. You can even order a single box as a sample.

What is your turnaround time?

Our turnaround is 8 to 10 business days for production, with an additional 3 to 4 days for shipping and delivery. Rush orders can be completed within 4 to 5 business days.

Are adhesives or tapes required to close the mailer box?

No, our mailer boxes come with a self-locking design, so there’s no need for adhesives or tapes.

Can mailer boxes ship items without extra packaging?

Yes, because these boxes are sturdy enough to protect the product inside. But we recommend using some external packaging like a shipping box for further safety.

Packaging Options

Packaging Details That Shape Your Box

Learn about materials, paper types, sizes, coatings, finishes, and structural options that help you create packaging that looks premium, feels durable, and fits your product perfectly.

White

Bleached paper provides a refined appearance and high-quality printing.

Brown Kraft

Unbleached paper is eco-friendly and sustainable but produces dull colors.

16pt

Slightly thicker, it is ideal for packaging small and lightweight products.

18pt

It is thicker and ideal for packaging medium-sized products.

24pt

The thickest and most durable material is ideal for heavy items.

White

Bleached paper provides a refined appearance and high-quality printing.

Aqueous Coating

A clear liquid coating is applied to printed designs to provide light protection; however, it is not eco-friendly.

UV Coating

A clear liquid coating is applied to printed designs to provide light protection; however, it is not eco-friendly.

Spot Gloss UV

A plastic-coated layer is applied to printed designs to protect them from cracks and tears; however, it is not eco-friendly.

Soft Touch

A plastic-coated layer is applied to printed designs to protect them from cracks and tears; however, it is not eco-friendly.

Matte

Offers a non-reflective and smooth surface.

Glossy

Provides a shiny and reflective surface but is more prone to fingerprints.

Foil Stamping

Provides a shiny and reflective surface but is more prone to fingerprints.

Embossing / Debossing

Raises designs for a textured, elegant, and premium tactile effect.

Inserts

Provide protection and organization for products, ensuring secure placement and preventing damage.

Window Patching

A window cut-out in boxes allows visibility of the product inside while maintaining packaging integrity.

Testimonials

Customer Reviews

Rennie Blare

Rennie Blare

Pasadena, CA

Professional service and excellent communication. The final product exceeded our expectations.

October 26, 2025
Denise Hall

Denise Hall

Lowell, MS

We saw an immediate improvement in customer perception. Packaging truly makes a difference.

July 3, 2024
Evan Baker

Evan Baker

Cranston, RI

Clay Packaging understands branding. They helped us create packaging that actually sells.

April 12, 2025
Michelle Dean

Michelle Dean

Edison, NJ

Very impressed with the consistency and finish. The packaging looks clean, modern, and luxurious.

December 25, 2025
Brian Jones

Brian Jones

Ferndale, CA

Their packaging solutions helped us reduce damage during shipping while still looking premium.

October 10, 2025
Tiller Blare

Tiller Blare

Albany, NY

Reliable, efficient, and high-quality packaging. We’ll definitely continue working with them.

March 13, 2025
Jane Forster

Jane Forster

Ames, IA

Minimal, elegant, and strong packaging — exactly what we were looking for. Great experience overall.

April 28, 2026
Mary Donovan

Mary Donovan

Phoenix, AZ

Our product presentation improved instantly after switching to Clay Packaging. Great investment for our brand.

February 24, 2026
Jamie Brown

Jamie Brown

Akron, OH

From concept to final product, the process was smooth and professional. The boxes feel truly high-end.

December 24, 2025
Brendan Phillips

Brendan Phillips

Derry, NH

Fast turnaround, premium materials, and clean design execution. Clay Packaging delivered exactly what we needed.

September 24, 2025
Marcus Lee

Marcus Lee

Austin, TX

We’ve worked with multiple packaging vendors, but Clay Packaging stands out. Their attention to detail and consistency is unmatched.

November 24, 2024
Gavin Arnold

Gavin Arnold

Hobbs, NM

The packaging quality is incredible. Our customers actually compliment the boxes now — that says everything.

December 13, 2024
The process

How to create custom products

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